Filling line for PET hot filling - Оборудование для пищевой, химической и фармакологической промышленности

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Filling line for PET hot filling

Company “Machinery & Technology” can offer the filling line for PET hot filling: juice, cold tea, still juicy beverages. Our filling line consists of automatic PET bottle blow molding machine, the air conveyor, the rinsing-filling-capping machine, mechanical conveyor, labeling machine, packing system.

The list of equipment of that we offer on our webpage does not fully represent our scope of work. You can send an inquiry about the equipment You require. We can adapt or find needed technical characteristics for any machine with correction for Your type of production. We guaranty timely and competent response.

Description

Technical description
  • The productivity (production capacity) is up to 2 600 bottles per hour Such productivity depends on design and thickness of the performs and on the design of bottles and quality of PET as well.
  • Bottle shape is barrel with neck range (diameter) 33mm
  • Self-adhesive wrap-round label is paper made
  • Lap-Over System Automatic Shrink Wrapping Machine with range 2 X 4 (1.0L) without padding
  • Semi- Automatic Pallet Wrapping machine
Equipment presentation

1. Automatic PET Bottle Blow Molding Machine with system crystallization for hot filling to manufacture 2600 bottles per hour

This automatic blow molding machine is new style stretch blowing equipment, is designed and manufactured to the world top level introducing the latest and advanced technology with size range of produced bottles from 0.3L to 2.5L . The machine hascentral control unit with display panel (“touch screen” type) which allows making settings for all regimes and operations for the machine and different parts of machine as well. It also allows to monitor working routine of the machine and to set up new programs to operate the machine. Types of the preforms are: PCO, semi-PCO, BPF.

NOTE: In order to produce high quality bottle for hot filling with temperature 75°C the perform should be made heavier (higher grammage). At least 10 gramm heavier than standard perform. With rise of temperature of hot filling for every 5°C the weight of perform should increase for 5 gramm.

The Blowing machine is equipped with equipment of leading companies of the world

  • Pneumatica is FESTO (Austria)
  • Central control unit with computer is Bernecker (Germany)
  • Converter unit is MOELLER, BALLUFF, SCHNAIDER (Germany)
  • Lamps are Philips (Holland)
  • Chillers CLIMAVENTA (Italy)
  • Compressor block AIRPOL (Poland)

Technical details

  • Nominal Power Consumption: 150 kW
  • Compressed Air Consumption (Low Pressure) : 50 Nm3/h
  • Compressed Air Consumption ( High Pressure): 440 Nm3/h

There is a system of regeneration compressed Low pressure air for double using either in the blowing machine again or in the filling line

Main equipment

  • Automatic PET Bottle Blow Molding Machine
  • Fully Automatic Preform Feeder (consists of Preform tank, Elevator and Feeder Conveyor)
  • Four cavities Mould
  • Compressor house with air filtration system
  • Water Chiller of closed cycle

The Total Price in Euro € 348 000 (At our storehouse in Minsk)

2. Rinsing-Filling-Capping machine (production capacity 3 000 bottles per hour)

Technical details:

  • Model: МФ-3 -9-9-3
  • Type of filling: by level
  • Temperature of filling: 85°C
  • Temperature of rinsing: 90°C
  • Type of bottle: PET bottle for hot filling 1.0L
  • Number of rinsing heads: 9 nozzles
  • Number of filling heads: 9 nozzles
  • Number of capping heads (closures): 3 elements
  • Type of capping heads (closures): magnetic
  • Type of cap-supplier: PICK & PLACE
  • Total power: 6 kwt
  • Air pressure: 6 Bar
  • Weight: 3 500 kg
  • Dimension: 2 700 х3 100х 2 500 mm

Rinsing-Filling-Capping machine is made of stainless steel (AISI 304). And all hardware, pipes and fittings which are in contact with the product and water are made from stainless steal AISI 316.

Rinsing-Filling-Capping machine can be equipped with CIP Washer (all systems can be connected). Capping block can use screw cover cap with diameter 28mm and has three capping heads of magnetic type and has PICK & PLACE cap-supplying system. The block also provides cover caps sterilization in ultraviolet tunnel before placing them on the bottles. Rinsing-Filling-Capping machine is also provided with:

  • in-coming module of air conveyer length 2m
  • out-coming module of slat-type conveyer
  • central control unit with touch screen display panel (PLC)

The Total Price in Euro € 174 000 (At our storehouse in Minsk)

Additional equipment

  • Cap feeding group with lining up system – Price in Euro € 12 000
  • Pack of test bottles for testing Rinsing-Filling-Capping machine with CIP Washer in action (closed cycle) – Price in Euro € 1 800
  • Cover caps sterilization system – Price in Euro € 23 800

3. Cooling Tunnel (made from stainless steel)

  • Cooling Tunnel serves to cool the bottles out-coming from the filling – Price in Euro € 59 000
  • Set of conveyers for cooling tunnel – Price in Euro € 11 000
  • Water cooling system in closed cycle – Price in Euro € 9 700

 

 

4. The bottle Dryer system with use of air-knifes

  • All the Dryer system is made of stainless steel and has tray underneath with drain hole – Price in Euro € 12 700

 

 

5. Set of single-row and multi-row slat-type conveyers.

  • All parts of the conveyers either made or provided by such well-known companies like
  • UNI KETTENTECHNIK (Danmark), MOTOVARIO and СITY (Italy)
  • MITSUBISHI (Japan)
  • The material of structure is stainless steel AISI 304 (Германия) – Price in Euro € 13 000
    NOTE: The price can be corrected after specifying the requirements of customer

 

 

6. Inkjet Date-Coding Machine Model “Videojet 43s” – Price in Euro € 6 400

 

7. Automatic Shrink Wrapping Machine (Packer with Tunnel model MO-3).

This machine is thermo-type tunnel machine and designed for wrapping glass-, metal-, PET-bottles or cardboard containers with heat shrinkable tape to make distribution packaging. The bottles or containers coming by multi-row conveyer into distributive unit of the machine and get placed on special pan to be automatically formed into distribution packaging.

  • Flow of products and loading of products get automatically
  • Distribution packaging getting done in automatic way
  • The machine can be adjusted for bottles of different types and sizes
  • A operator can control and set up different modes of working cycle of the machine
  • There are ribbed tubular electric heaters with air cooling system are used in this machine
  • There is a system to keep set temperature in sealing bar with gradual temperature regulation
  • There is automatic cooler for sealing seam
  • The machine is equipped with pneumatic equipment of “KAMOZZI”
  • All parts of the machine which contact with water are made from stainless steel

Technical details

  • Production capacity: 700 packs per hour
  • Staff: 1 operator
  • Packs clear film:
    – 2 х 4 (1,5 Ltr &1 Ltr.)
    – 3 x 4 (0.5Ltr)
    – 3 x 5 (05Ltr)
  • Max. dimensions of pack: 220х360х350 mm
  • Power consumption: 25.5 kW
  • Overall dimensions of the machine: 4900Х3200Х1800 mm
  • Weight 560 Kg
  • Voltage: 220/380 10% V, phase 50 Hz Variable frequency
  • Control pressure: 0.5-0.6 mPa
  • Air consumption 0.58 m3/min
  • Size of Roll of film
    – Width max 500 mm
    – Diameter up to 450mm
  • Price in Euro € 22 400

The Total Price of Line in Euro € 693 800 (At our storehouse in Minsk)

Inquiry form

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